Manufacturing
At Advanced Armour Engineering (AAE), we offer comprehensive solutions that are built on a foundation of cutting-edge technology, modern facilities, and a commitment to excellence. Our facilities have benefited from continual investments, allowing us to expand our production capacities and manufacture some of the most complex mechanical products for quench and tempered steel applications.
From Prototype to Production
From the initial prototype design to series production and final delivery, AAE’s expertise supports clients throughout the development of intricate projects. We specialise in working with advanced materials, including High Strength and Armour plate steels, ensuring that our solutions meet the rigorous demands of the defence and security sectors.
Over the years, AAE has honed its skills and established a strong global presence, serving export clients in more than 30 countries across six continents.
Solutions Include
- Conception and Industrialisation: Utilising advanced CAD tools such as Catia, Solidworks, and Inventor, we bring your ideas to life with precision and innovation.
- Cutting and Bending: Our state-of-the-art equipment ensures accuracy and efficiency in shaping specialised steel components.
- Special Steels Welding: We excel in welding high-grade materials, ensuring strength and durability in every joint.
- Machining: Our machining capabilities allow us to create complex, high-precision components that meet the exact specifications of your project.
- Assembly and Mounting: We provide comprehensive assembly services, ensuring that all components are perfectly integrated into the final product.
- Paints and Coatings: We offer specialised finishing options, including protective paints and coatings, to enhance the durability and performance of our products.
- Glass and Composite Integration: Our expertise extends beyond steel to the integration of glass (and some composite materials) providing additional strength and protection to your systems.
At AAE, we don’t just deliver services and products; we deliver solutions that are precisely engineered for your safety and success.
Laser Cutting
With a fleet of four advanced lasers, including a cutting bed of 8000mm x 2500mm, we deliver unmatched precision and value to our clients in the defence sector. Our laser technicians, with over 20 years of experience, produce superior quality components while adhering to stringent quality control through Statistical Process Control (SPC).
Bending & Forming
AAE is recognised globally as a leader in bending and forming high-grade materials such as armoured steel and aluminium. We specialise in manufacturing components that offer unique design and lasting stability, leveraging advanced cold-forming technology to handle working part lengths up to 8200mm.
Welding & Fabrication
Our expertise in welding high-grade materials, including armour and wear-resistant steels, allows for greater flexibility and innovation in design. Our investments in MIG, TIG, Manual Arc, and Robotic Welding technologies enable us to deliver precision and quality.
Machining
Our machining team is composed of skilled engineers and operators who use the latest technology and machine software to transform your design requirements into high-performance machinery products and components. Our CNC milling and lathe machine shop handles a wide range of CNC machining services, from prototyping bespoke and intricate components to full production runs.
Surface Finishing
Our 6,000 sq. ft. dedicated surface treatment area allows us to deliver complete painted structures up to 7000mm x 3000mm. Equipped with a halogen oven, we provide finished components like painted armoured cabins and window frames - qualified for 1000-hour salt spray testing and adhering to stringent military paint specifications.
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